GASOLINE PRESSURE WASHER
13 HP - 4,000 PSI
Model 97005
SEt UP, OPERAtING, ANd SERvIcING INStRUctIONS
Using an engine indoors cAN KILL YOU IN
MINUtES.
Engine exhaust contains carbon monoxide.
this is a poison you cannot see or smell.
Only use OUtSIdE
NEvER use inside
and far away from
a home or garage,
windows, doors, and
EvEN IF doors and
vents.
windows are open.
Read this material before using this product.
Failure to do so can result in serious injury.
SAvE tHIS MANUAL.
©
®
Copyright 2007 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
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cAUtION, used
with the safety
SAvE tHIS MANUAL
cAUtION
Keep this manual for the safety
warnings and precautions, assembly,
operating, inspection, maintenance and
cleaning procedures. Write the product’s
serial number in the back of the manual
near the assembly diagram (or month
and year of purchase if product has no
number). Keep this manual and the
receipt in a safe and dry place for future
reference.
alert symbol, indicates a
hazardous situation which, if
not avoided, could result in
minor or moderate injury.
NOtIcE is used to
address practices
Notice
not related to personal injury.
cAUtION, without
cAUtION
the safety alert
symbol, is used to address
practices not related to
personal injury.
IMPORtANt SAFEtY
INFORMAtION
In this manual, on the labeling,
and all other information
WARNING! Read all instructions.
Failure to follow all instructions
listed below may result in fire,
serious injury and/or dEAtH.
The warnings and precautions
discussed in this manual cannot
cover all possible conditions and
situations that may occur. It must
be understood by the operator that
common sense and caution are
factors which cannot be built into
this product, but must be supplied
by the operator.
provided with this product:
this is the safety alert
symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that
follow this symbol to avoid
possible injury or death.
dANGER indicates
a hazardous
SAvE tHESE INStRUctIONS
dANGER
situation which, if not
avoided, will result in death or
serious injury.
Safety warnings continue on next page.
WARNING
indicates a
WARNING
hazardous situation which, if
not avoided, could result in
death or serious injury.
SKU 97005
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SEt UP PREcAUtIONS
OPERAtING PREcAUtIONS
1. Gasoline fuel and fumes are
flammable, and potentially explosive.
Use proper fuel storage and handling
procedures. Do not store fuel or
other flammable materials nearby.
1.
cARbON MONOxIdE
HAzARd
Using an engine indoors
cAN KILL YOU IN
MINUtES.
Engine exhaust contains carbon
monoxide. This is a poison you
cannot see or smell.
2. Have multiple ABC class fire
extinguishers nearby.
3. This equipment may not have a
spark arresting muffler included. A
spark arresting muffler is required
by law in California, on some US
Forest Service land, and possibly in
other areas or situations. Install an
approved spark arrestor before use
if legally required or if engine is to
be used near grass, brush, forests,
crops, or any other flammable
materials.
NEVER use inside a home or garage,
EVEN IF doors and windows are
open.
4. Set up and use only on a flat, level,
well-ventilated surface.
5. Wear ANSI-approved safety goggles,
heavy-duty work gloves, and dust
mask/respirator during set up.
Only use OUTSIDE and far away
from windows, doors, and vents.
2. Keep children away from the
equipment, especially while it is
operating.
6. Use only oil and fuel recommended
in the “Specifications” section of this
manual.
3. Do not leave the equipment
unattended when it is running. Turn
off the equipment (and remove safety
keys, if available) before leaving the
work area.
4. Wear ANSI-approved safety goggles
and hearing protection during use.
5. People with pacemakers should
consult their physician(s) before
use. Electromagnetic fields in close
proximity to a heart pacemaker could
cause pacemaker interference
or pacemaker failure. Caution is
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necessary when near the engine’s
magneto or recoil starter.
14. Keep the equipment, its engine, and
surrounding area clean at all times.
6. Use only accessories that are
recommended by Harbor Freight
Tools for your model. Accessories
that may be suitable for one piece of
equipment may become hazardous
when used on another piece of
equipment.
15. Use the equipment, accessories, etc.,
in accordance with these instructions
and in the manner intended for the
particular type of equipment, taking
into account the working conditions
and the work to be performed. Use
of the equipment for operations
different from those intended could
result in a hazardous situation.
7. Do not operate in explosive
atmospheres, such as in the
presence of flammable liquids, gases, 16. Do not operate the equipment with
or dust. Gasoline-powered engines
may ignite the dust or fumes.
known leaks in the engine’s fuel
system.
8. Stay alert, watch what you are
doing and use common sense when
operating a piece of equipment. Do
not use a piece of equipment while
tired or under the influence of drugs,
alcohol or medication.
17. This product contains or, when
used, produces a chemical known
to the State of California to cause
cancer and birth defects or other
reproductive harm. (California Health
& Safety Code § 25249.5, et seq.)
9. Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
equipment in unexpected situations.
18. When spills of fuel or oil occur, they
must be cleaned up immediately.
Dispose of fluids and cleaning
materials as per any local, state,
or federal codes and regulations.
Store oil rags in a bottom-ventilated,
covered, metal container.
10. Use this equipment with both hands
only. Using equipment with only
one hand can easily result in loss of
control.
19. Keep hands and feet away from
moving parts.
11. Dress properly. Do not wear loose
clothing or jewelry. Keep hair,
clothing and gloves away from
moving parts. Loose clothes, jewelry
or long hair can be caught in moving
parts.
20. Before use, check for misalignment
or binding of moving parts, breakage
of parts, and any other condition
that may affect the equipment’s
operation. If damaged, have the
equipment serviced before using.
Many accidents are caused by poorly
maintained equipment.
12. Parts, especially exhaust system
components, get very hot during use.
Stay clear of hot parts.
21. Use the correct equipment for the
application. Do not modify the
equipment and do not use the
13. Do not cover the engine or equipment
during operation.
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equipment for a purpose for which it
is not intended.
Health & Safety Code 25249.5, et
seq.
22. Never operate the Pencuci Tekanan
using a pulsing action. Pulsing is
the repeated and rapid ON and
OFF operation of the Trigger. This
action could result in the failure of
components and connections that are
under pressure.
31. Always ensure all water pressure is
released and the Pencuci Tekanan
is turned off before attempting to
disconnect any Hoses or Connectors.
32. This Pencuci Tekanan is rated for
domestic use only and should not be
used for professional or commercial
purposes.
23. This is a clean, cold water Pressure
Washer. The working temperature
range must be between 41°
33. Use caution when cleaning a vehicle
to prevent damaging the finish with a
high pressure water stream.
Fahrenheit and 104° Fahrenheit.
The water supply pressure must not
exceed 58 PSI and must be clean
and free of any abrasive particles or
corrosive contaminates.
SERvIcE PREcAUtIONS
1. before service, maintenance, or
cleaning:
24. Do not direct the water jet at live
electrical equipment or the Pressure
Washer itself.
a. turn the engine switch to its
“OFF” position.
25. do not direct the water jet at
yourself, others or pets.
b. Allow the engine to completely
cool.
c. then, remove the spark plug
wire(s) from the spark plug(s).
26. Do not use the Pencuci Tekanan to
pump gasoline, kerosene, or any
other flammable or corrosive liquids.
2. Keep all safety guards in place and in
proper working order. Safety guards
include muffler, air cleaner, mechani-
cal guards, and heat shields, among
other guards.
27. Do not leave the Pencuci Tekanan
unattended while the machine is
running.
28. Never allow the Pencuci Tekanan to
run for more than two minutes with
the Spray Gun in its closed position.
3. do not alter or adjust any part of
the equipment or its engine that is
sealed by the manufacturer or dis-
tributor. Only a qualified service
technician may adjust parts that
may increase or decrease gov-
erned engine speed.
29. Do not allow the Pencuci Tekanan
to run dry, as this will cause serious
damage to the Seals and Pump.
30. WARNING: The brass components
of this product contain lead, a
4. Wear ANSI-approved safety goggles,
heavy-duty work gloves, and dust
mask/respirator during service.
chemical know to the State of
California to cause birth defects (or
other reproductive harm). California
SKU 97005
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5. Maintain labels and nameplates on
the equipment. These carry impor-
tant information. If unreadable or
missing, contact Harbor Freight Tools
for a replacement.
bASIc SPEcIFIcAtIONS
Type
89+ octane unleaded gasoline
1.7 Gallons
Fuel
Capacity
SAE 25W (above 32° F)
SAE 15W-40 (at 32° F or below)
Type
Engine
Oil
6. Have the equipment serviced by a
qualified repair person using only
identical replacement parts. This will
ensure that the safety of the equip-
ment is maintained. Do not attempt
any service or maintenance proce-
dures not explained in this manual
or any procedures that you are un-
certain about your ability to perform
safely or correctly.
Capacity
Type
37.2 Ounces (1.1L)
SAE 25W (above 32° F)
SAE 15W-40 (at 32° F or below)
Pump Oil
Capacity
15.2 Ounces (0.45L)
Note:Additional specifications found in the
TECHNICAL ENGINE SPECIFICATIONS
chart in this manual.
The emission control system for this
engine is warranted for standards set by
the U.S. Environmental Protection Agency
and by the California Air Resources Board
(also known as CARB-Phase II). For
warranty information, refer to the last
pages of this manual.
7. Store equipment out of the reach of
children.
8. Follow scheduled engine and equip-
ment maintenance.
At high altitudes, the engine’s
Refueling:
carburetor, governor, and any other parts
that control the fuel-air ratio will need to be
adjusted by a qualified mechanic to allow
efficient high-altitude use and to prevent
damage to the engine and any other
devices used with this product.
1. Do not smoke, or allow sparks,
flames, or other sources of ignition
around the equipment, especially
when refuelling.
2. Do not refill the fuel tank while the
engine is running or hot.
3. Do not fill fuel tank to the top. Leave
a little room for the fuel to expand as
needed.
4. Refuel in a well-ventilated area only.
SAvE tHESE
INStRUctIONS.
REv 09b
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UNPAcKING
HANdLE (10)
When unpacking, check to make sure
that the item is intact and undamaged. If
any parts are missing or broken, please
call Harbor Freight Tools at
FIGURE A
1-800-444-3353 as soon as possible.
bOLtS/NUtS
(11, 12)
SEt UP INStRUctIONS
FRAME (2)
Read the ENtIRE IMPORtANt
SAFEtY INFORMAtION
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
2. To attach the Handle (10) to the
Frame (2), insert the lower portion
of the Handle into the Frame. Then
secure the Handle to the Frame,
using two Bolts and two Nuts.
(See Figure A.)
Risk of accidental
starting; resulting
WARNING
in serious personal injury.
turn the Power Switch of the
equipment to its “OFF”
position, wait for the engine to
cool, and unplug the spark
plug wire(s) before
assembling or making any
adjustments to the equipment.
Note: For additional information regarding
the parts listed in the following pages,
refer to the Assembly Diagram near
the end of this manual.
LOcK NUt (13)
Assembly
1. This equipment may not have a
spark arresting muffler included. A
spark arresting muffler is required
by law in California, on some US
Forest Service land, and possibly in
other areas or situations. Install an
approved spark arrestor before use
if legally required or if engine is to
be used near grass, brush, forests,
crops, or any other flammable
materials.
FIGURE b
WHEEL (1)
3. To attach the Wheels (1), slide a
Wheel onto each end of the Axle
located at the front of the Frame (2).
Make sure air valve on wheel faces
outward. Then secure the Wheels to
the Axle, using one Lock Nut (13) for
each Wheel. (See Figure b.)
SKU 97005
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HOSE (8)
FIGURE E
INLEt cONNEctOR
(59)
OUtLEt cONNEctOR
(55)
cHOKE (41)
FUEL
vALvE
(104)
dEtERGENt HOSE
FIGURE c
SPRAY GUN (6)
HOSE (8)
tHROttLE
FIGURE F
(96)
NOzzLE (9)
4. Attach the Hose (8) to the Spray Gun
(6). Connect the other end of the
Hose to the Outlet Connector (55).
Connect a garden hose to the Inlet
Connector (59). Insert the Detergent
Hose into an approved container of
detergent. Then attach the desired
Nozzle (9) to the Spray Gun.
(See Figure c.)
OPERAtING INStRUctIONS
Engine controls
FIGURE G
ENGINE
SWItcH
(3)
StARtER HANdLE (1)
FIGURE d
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32° F or above = SAE 25W
Below 32° F = SAE 15W-40
Starting the Engine
Inspect engine and equipment
looking for damaged, loose, and
missing parts before set up and
starting. If any problems are
found, do not use equipment until
fixed properly.
4.
Replace the Oil Dipstick.
(See Figure H.)
cAUtION! Do not run the engine with too
little or too much oil. The engine will be
permanently damaged.
checking Engine Oil Level
checking Fuel Level
cAUtION! Your Warranty is VOID if the
engine’s Crankcase (13) is not properly
filled with oil before each use. Before
each use, check the oil level. Do not
run the engine with low or no engine
oil. Running the engine with no or low
engine oil WILL permanently damage the
engine.
WARNING! To prevent fire,
shut the engine off and wait for
it to cool before adding fuel. do
not smoke. Avoid refueling if
other equipment (which may
create sparks) is operating in the
immediate vicinity.
1.
To fill the Fuel Tank (101), unscrew and
remove the Fuel Tank Cap (109). (See
Figure I.)
FUEL tANK cAP (109)
FUEL tANK FILtER (108)
dIPStIcK (89)
FIGURE H
FIGURE I
1.
2.
Remove the dipstick and wipe it off with
a clean rag. (See Figure H.)
Reinsert the dipstick completely and
remove it to check the oil level. The oil
level should be between the high and
low marks on the dipstick.
FUEL tANK (101)
2. Check to make sure the Fuel Tank
Filter (108) is free of dirt and debris.
If necessary, remove and clean the
Filter. Then replace the Filter.
(See Figure I.)
(See Figure H.)
3.
If the oil level is below the low mark add
the appropriate type of oil until the oil
level is between the high and the low
marks. (See Figure H.)
Oil type:
REv 09b, 09i
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3. Mix fuel stabilizer (not included) with
89 octane (or better) unleaded gaso-
line according to fuel stabilizer direc-
tions.
between the high and low marks on
the Gauge. Also, the proper oil level
can be visually observed through the
oil Level Window (28). The proper
oil level should appear midway in the
Window. (See Figure J.)
4. Fill the Fuel Tank (101) to about 1
inch under the lip of the gasoline tank
with the stabilized unleaded gasoline If the oil level is below the low mark
mixture. (See Figure I.)
add the appropriate type of oil until
the oil level is between the high and
the low marks. Do not overfill.
(See Figure J.)
5. Then replace the Fuel Tank Cap
(109). (See Figure I.)
Oil type:
32° F or above = SAE 25W
Below 32° F = SAE 15W-40
checking Pump Oil Level
cAUtION! Your Warranty is VOID if the
Pump’s Housing (13) is not properly
filled with oil before each use. Before
each use, check the oil level. Do not
run the Pump with low or no oil. Run-
ning the Pump with no or low oil WILL
permanently damage the Pump.
3. Replace the Oil Gauge.
(See Figure J.)
cAUtION! Do not run the Pump with too
little or too much oil. The Pump will
be permanently damaged.
PUMP OIL GAUGE (26)
Start Procedure
FIGURE J
before starting the engine:
a. Follow the Set Up
Instructions to prepare the
equipment.
b. Inspect the equipment and
engine.
c. Fill the engine with the
proper amount and type of
both fuel and oil.
Note: This engine includes an automatic
low oil shutdown sensor that disables
the engine if the oil level is too low.
d. Read the Equipment
Operation section that
follows.
OIL LEvEL WINdOW (28)
(PROPER OIL LEvEL)
OIL dRAIN PLUG (3)
1. Remove the Oil Gauge (26) and wipe
it off with a clean rag.
1. Turn the engine Fuel Valve (104) to
(See Figure J.)
its “OPEN” position. (See Figure E.)
2. Reinsert the Oil Gauge (26) com-
pletely and remove it to check the
oil level. The oil level should be
2. Turn the Engine Switch (3) to its ON
or RUN position. (See Figure d.)
REv 09b; 09i
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3. Then, turn the engine Choke (41) to
its “CHOKE” position. Set the Choke
in the “RUN” position when starting a
warm engine. (See Figure E.)
4. When finished spraying, press in to
fully engage the Safety on the Spray
Gun (6). Turn off the Engine, and
turn off the water supply. WARNING!
do not disconnect the High Pres-
sure Hose (8) or water inlet hose
until all pressure is discharged
safely.
4. Grasp the Starter Handle (1), and pull
slowly until resistance is felt. While
holding the Handle, allow the Starter
Rope to rewind slowly. Then, pull the
Starter Handle with a rapid, full arm
stroke. Once again, while holding
the Handle, allow the Rope to rewind
slowly. Repeat as necessary, until
the engine starts. (See Figure G.)
5. IMPORtANt! When turning off
the unit after use, high pressure
will remain inside the unit’s High
Pressure Hose (8), and the water
inlet hose. Point the Spray Gun (6) in
a safe direction and hold the Trigger
down for several seconds or until
water stops flowing from the Spray
Gun. The High Pressure Hose and
water inlet hose can be disconnected
after the pressure is released.
5. After the engine starts, and once it
starts to warm up, slowly move the
Choke (41) to its “RUN” position.
(See Figure E.)
Pencuci Tekanan Operation
6. Store the Pencuci Tekanan and all
accessories in accordance with the
directions in the “Storage” section of
this manual.
1. IMPORtANt! NEvER allow the
Pencuci Tekanan to sit idle with
the Engine running for longer than
two minutes. The unit will build up
heat when it is on standby mode.
IF ANY UNExPEctEd PRObLEMS
ARISE, PLEASE REFER tO tHE “tRoU-
BLeSHootiNG” SEctION At tHE ENd
OF tHIS MANUAL.
2. Turn on the water supply, press in on
the Safety on the Spray Gun (6) and
squeeze its Trigger until water flows
out of the Gun without sputtering.
This removes air from the system and
allows the unit to properly perform.
Failure to follow this procedure
can damage the Pump.
OPERAtING tIPS
Adjusting the Spray Pattern
1. You have a choice of four different
color-coded Nozzles (9) giving you
different spray patterns.
3. Hold the Spray Gun (6) firmly with
both hands. Point the Nozzle (9) in
a safe direction. Then, disengage
the Safety and squeeze the Trigger.
Make sure to turn off the Engine
whenever the Spray Gun is not in
use. Clean the area, following the
tips contained in the “operating
tips” section.
2. 0° Nozzle (colored red): This Noz-
zle delivers a pinpoint stream and is
extremely powerful. It covers a very
small area of cleaning. This Nozzle
should only be used on a surface that
can withstand this high pressure such
as metal or concrete. Do not use on
wood. Do not use to clean vehicles.
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3. 15° Nozzle (colored yellow): This
Nozzle delivers a powerful 15 degree
spray pattern for intense cleaning of
small areas. This Nozzle should only
be used on areas that can withstand
the high pressure from this Nozzle.
Do not use to clean vehicles.
dilution rate is 50/50. However, a trial
and error process would determine
the ideal dilution rate for a particular
detergent.
3. A thick, viscous detergent will not flow
freely from the detergent container
and the residue will cause blockage
in the detergent flow system.
4. 40° Nozzle (colored white): This
Nozzle delivers a 40 degree spray
pattern and a less powerful stream
of water. It covers a wide area of
cleaning. This Nozzle should be
used for most general cleaning jobs
and for cleaning vehicles.
4. After using a detergent the entire
Pencuci Tekanan system should be
thoroughly flushed out with ample
amounts of water.
5. If at any time the flow rate decreases,
sputters, or is inconsistent, release
the Trigger of the Spray Gun (6)
and turn off the Engine. Squeeze
the Trigger to release any pressure.
Then check the Nozzle (9) of the
Spray Gun for any blockage. If
blockage is suspected, clean the
Nozzle thoroughly. If the problem still
exists, check and clean the Filter on
the Detergent Hose.
5. Low Pressure Nozzle (colored
black): This Nozzle is used to apply
chemicals or cleaning solutions. It
has the least power stream. Do not
use to clean vehicles.
6. NOtE: Before using the Pressure
Washer to clean patio paving slabs, it
is advisable to test a small area first.
Some paving slabs are manufactured
from inferior materials and the use of
a Pencuci Tekanan could damage the cleaning Recommendations
surface.
1. Clean an inconspicuous test area
to help avoid damaging the surface.
Always begin with the fan spray at
Using the detergent Hose
1. Fill a suitable container with pressure
washer detergent. Always follow
instructions as outlined in the
a distance of about 3-5 feet from
the surface being cleaned to avoid
damaging the surface of the object.
Make sure the test area is clear of
people and water-prone delicate
objects. If a pressure washer
detergent is to be used, apply the
detergent to this area as well. After
cleaning this area, turn off the Engine
and inspect the area carefully for
any damage or discoloration. If any
damage is noted from the Nozzle
used, use a less powerful Nozzle
when cleaning the rest of the area.
detergent manufacturer’s manual.
2. Most automobile detergents are a
combination of a detergent and a
wax solution. These tend to be a
thick viscous liquid. The viscosity
(thickness) of the detergent will
increase in cold weather. It is
recommended that this type of
detergent is diluted with warm water
before filling the container. As a
general guide, a recommended
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If damage or discoloration is noted
from the detergent, do not use the
detergent when cleaning.
project, go over the edges of the
streaks with a wide fan pattern to
help blend these lighter areas in.
2. First, pass over the area with a light
cleaning. Then clean the area more
thoroughly.
7. If several different surfaces are to be
cleaned, make sure not to damage
any of the less solid surfaces while
attempting to clean the harder ones.
This is especially a concern when
cleaning tile and grout, bricks and
mortar, or stones and mortar.
3. For a vertical or sloped surface:
• Wash from the top down.
• If possible, direct the stream of
water in the same direction as the
slope towards a drainage area.
This will enable better drainage
and, therefore, better cleaning.
8. If wood is being cleaned, make
sure not to damage it. Pressure
washed wood will usually require
resurfacing (sanding) and re-coating
with a surface protectant (wood,
stain, varnish) after it has dried. Try
to avoid leaving water on a wooden
surface, as doing so can harm the
surface.
4. For a flat surface:
• If a thin layer of water accumu-
lates on the surface, periodically
use a stream of water to direct the
water toward the drainage.
• After the major cleaning is done,
sweep the surface with the stream
of water to help direct loose debris
toward the drainage.
5. If detergent is to be applied, use only
pressure washing detergent. Other
detergents may clog or damage the
Pencuci Tekanan. Apply the deter-
gent at low pressure. Allow the deter-
gent several minutes to sit and soak
into the work surface. This will im-
prove cleaning efficiency. Make sure
to rinse off all detergent completely.
6. Hold the Spray Gun (6) at about a
45° angle and steadily sweep the
water stream back and forth. If a
severe, head-on angle is used, dirt
may imbed in the surface being
cleaned. Follow a steady, consistent
pace during cleaning. This will help
prevent stripes or discoloration
afterwards. If streaking or uneven
cleaning is noted at the end of a
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tEcHNIcAL
SERvIcING
SPEcIFIcAtIONS
Risk of serious
personal injury
from accidental starting. turn
the Power Switch of the
WARNING
13 HP / OHV
Recoil Start
Engine Type
Air Cooled
3600 RPM
equipment to its “OFF”
Displacement
390cc
position, wait for the engine to
cool, and unplug the spark
plug wire(s) before performing
any inspection, maintenance,
or cleaning procedures.
Rotation viewed from PTO
(power takeoff - the output
shaft)
Counterclockwise
(Facing the Shaft)
Type
Fuel
89+ octane unleaded gasoline
1.7 Gallons
Capacity
SAE 25W (above 32° F)
SAE 15W-40 (at 32° F or below)
Type
Engine
Oil
Capacity
Types
Gap
37.2 Ounces (1.1L)
LG F7RTC
damaged equipment can fail,
causing serious personal
Spark Plug
0.027” to 0.031”
injury. do not use damaged
equipment. If abnormal noise,
vibration, or excess smoking
occurs, have the problem
corrected before further use.
Engine
Approvals
California Emissions
U.S. EPA Phase II
Pump RPM
Water Flow
3400 RPM
4.0 Gal. Per Minute
Pressure
Rating
4,000 PSI
Pump Inlet
Pressure
30 PSI/4 Gal. Per Minute (Minimum)
80 PSI (Maximum)
Maintenance Procedures
Hose
Required
5/16” I.D.
Many maintenance procedures,
including any not detailed
in this manual, will need to
be performed by a qualified
technician for safety. If you
have any doubts about your
ability to safely service the
equipment or engine, have a
qualified technician service the
equipment instead.
SAE 25W (above 32° F)
Type
SAE 15W-40 (at 32° F or below)
Pump Oil
Capacity
15.2 Ounces (0.45L)
°
Water Temperature
Nozzles Included
Up to 104° F / 40 C
0° (Red)
15° (Yellow)
40° (white)
Chemical (Black)
Safety Lock-Off Triggered
Handle
Spray Gun Type
Hose Length
Hose Fittings
Hose Pressure
32 Ft.
Quick Connect
6000 PSI Maximum
Engine Oil change
4.10/3.50 Pneumatic
30 PSI (Cold)
Wheel Size & Inflation
cAUtION! Oil is very hot during
operation and can cause burns. Wait
for engine to cool before changing oil.
1. Place a drain pan (not included)
underneath the Crankcase’s Drain
Plug (14). (See Figure K, next
page.)
REv 09b
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2. Remove a second Wing Nut (47) and
its Washer (48). Then remove the Air
Filter Element (49).
3. For filter elements:
To prevent injury from dust and
debris, wear ANSI-approved safety
goggles, NIOSH-approved dust
mask/respirator, and heavy-duty work
gloves. In a well-ventilated area
away from bystanders, stand down
wind, and use pressurized air to blow
dust out of the Air Filter Element
(49). If this does not get the Filter
reasonably clean, replace it.
dRAIN PLUG (14)
FIGURE K
4. Install the new filter or the cleaned
filter. Secure the Pembersih Udara Cover
before use.
2. Remove the Drain Plug (14) and, if
possible, tilt the Crankcase slightly to
help drain the oil out. Recycle used
oil.
Spark Plug Maintenance
3. Replace the Drain Plug (14) and
tighten it.
1. Disconnect spark plug wire from
end of plug. Clean out debris from
around spark plug.
4. Refill the oil to the proper level follow-
ing the instructions under the “Start-
ing the engine” section.
SPARK PLUG (60)
SPARK PLUG WIRE
Air Filter Element Maintenance
FIGURE L
FIGURE N
AIR cLEANER cOvER (51)
WING NUt (47)
2. Using a spark plug wrench, remove
the spark plug. (See Figure N.)
3. Inspect the spark plug:
If the electrode is oily, clean it us-
ing a clean, dry rag. If the electrode
has deposits on it, polish it using
1. The Pembersih Udara Cover (51) is held in
place by a Wing Nut (47). Remove it.
(See Figure L.)
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emery paper. If the white insulator is
cracked or chipped, the spark plug
needs to be replaced.
4. When installing a new spark plug, ad-
just the plug’s gap to the specification
on the Technical specification chart.
Do not pry against the electrode, the
spark plug can be damaged.
5. Install the new spark plug or the
cleaned spark plug into the engine.
Then re-attach the Spark Plug Wire.
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tROUbLESHOOtING
Problem
Possible causes
Probable Solutions
Engine will not start
FUEL RELATED:
FUEL RELATED:
1. No fuel in tank or fuel valve closed. 1. Fill fuel tank and open fuel valve.
2. Choke not in start position,
especially with cold engine.
2. Move choke to start position if
engine is cold.
3. Low quality or deteriorated, old
gasoline.
3. Use only fresh 89+ octane
unleaded gasoline.
4. Carburetor not primed.
4. Prime carburetor by pressing
priming bulb approximately three
times.
5. Dirty fuel passageways blocking
5. Clean out passageways using
fuel additive. Heavy deposits may
require further cleaning.
fuel flow.
6. Carburetor needle stuck. Fuel can
be smelled in the air.
6. Gently tap side of carburetor float
chamber with screwdriver handle.
7. Too much fuel in chamber. This can 7. Turn choke to run position.
be caused by the carburetor needle
sticking.
Remove spark plug and pull the
start handle several times to air out
the chamber. Reinstall spark plug
and set choke to start position.
IGNITION (SPARK) RELATED:
IGNITION (SPARK) RELATED:
1. Spark plug wire not connected
securely.
1. Connect spark plug wire properly.
2. Spark plug electrode wet or dirty.
3. Incorrect spark plug gap.
4. Spark plug wire broken.
2. Clean spark plug.
3. Correct spark plug gap.
4. Replace spark plug wire.
5. Incorrect spark timing or faulty
ignition system.
5. Have qualified technician diagnose/
repair ignition system.
COMPRESSION RELATED:
COMPRESSION RELATED:
1. Cylinder not lubricated. Problem
after long storage periods.
1. Pour tablespoon of oil into spark
plug hole. Crank engine a few
times and try to start again.
2. Loose or broken spark plug.
(Hissing noise will occur when
trying to start.)
2. Tighten spark plug. If that does
not work, replace spark plug. If
problem persists, may have head
gasket problem, see #3.
3. Loose cylinder head or damaged
head gasket. (Hissing noise will
occur when trying to start.)
3. Tighten head. If that does not
remedy problem, replace head
gasket.
4. Engine valves or tappets
misadjusted or stuck.
4. Adjust valve clearance. If that does
not work, clean or replace valves/
tappets.
Follow all safety precautions whenever diagnosing or servicing the
equipment or engine.
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tROUbLESHOOtING
Problem
Possible causes
Probable Solutions
Engine misfires
1. Spark plug wire loose.
1. Check wire connections.
2. Incorrect spark plug gap or
damaged spark plug.
2. Re-gap or replace spark plug.
3. Defective spark plug wire.
4. Old or low quality gasoline.
3. Replace spark plug wire.
4. Use only fresh 89+ octane
unleaded gasoline.
5. Incorrect compression.
5. Diagnose and repair compression.
(Use Engine will not start:
cOMPRESSION RELAtEd
section.)
Engine stops
suddenly
1. Low oil shutdown.
1. Fill engine oil to proper level.
Check engine oil before EVERY
use.
2. Fuel tank empty or full of impure or 2. Fill fuel tank with fresh 89+ octane
low quality gasoline.
unleaded gasoline.
3. Defective fuel tank cap creating
vacuum, preventing proper fuel
flow.
3. Test/replace fuel tank cap.
4. Faulty magneto.
4. Have qualified technician service
magneto.
Engine knocks
1. Old or low quality gasoline.
2. Engine overloaded.
1. Fill fuel tank with fresh 89+ octane
unleaded gasoline.
2. Do not exceed equipment’s load
rating.
3. Incorrect spark timing, deposit
buildup, worn engine, or other
mechanical problems.
3. Have qualified technician diagnose
and service engine.
Engine backfires
1. Impure or low quality gasoline.
1. Fill fuel tank with fresh 89+ octane
unleaded gasoline.
2. Engine too cold.
2. Use cold weather fuel and oil
additives to prevent backfiring.
3. Intake valve stuck or overheated
engine.
3. Have qualified technician diagnose
and service engine.
Follow all safety precautions whenever diagnosing or servicing the
equipment or engine.
SKU 97005
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PLEASE REAd tHE FOLLOWING
Part
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
description
O-Ring (50 x 2.65)
Q’ty
1
1
4
1
1
1
8
6
6
6
6
6
4
3
1
1
1
1
1
1
1
3
3
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
2
cAREFULLY
Connecting Flange
Screw (M8 x 25)
Oil Gauge
THE MANUFACTURER AND/OR DISTRIBUTOR
HASPROVIDEDTHEPARTSLISTANDASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE
TOOLONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION
OR WARRANTY OF ANY KIND TO THE BUYER
THAT HE OR SHE IS QUALIFIED TO MAKE ANY
REPAIRS TO THE PRODUCT, OR THAT HE OR
SHE IS QUALIFIED TO REPLACE ANY PARTS OF
THE PRODUCT. IN FACT, THE MANUFACTURER
AND/OR DISTRIBUTOR ExPRESSLY STATES
THATALLREPAIRSANDPARTSREPLACEMENTS
SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE
BUYER. THE BUYER ASSUMES ALL RISK AND
LIABILITYARISINGOUTOFHISORHERREPAIRS
TOTHEORIGINALPRODUCTORREPLACEMENT
PARTS THERETO, OR ARISING OUT OF HIS OR
HER INSTALLATION OF REPLACEMENT PARTS
THERETO.
Plastic Washer (20 x 15.8 x 1)
Oil Level Window
Screw (M6 x 55)
O-Ring (11.8 x 1.8)
Valve Seat
Valve Plate
Valve Spring
Valve Jacket
Bulkhead
O-Ring (15 x 1.8)
Valve Seat
O-Ring (11.2 x 1.8)
Unload Valve
Detergent Injection Connector
O-Ring (4.5 x 1.8)
Steel Ball (5.5)
Spring
PUMP PARtS LISt
O-Ring (24 x 1.8)
Subsidiary Seal Ring Seat
Subsidiary Seal Ring
Main Seal Ring Seat
V-Seal Ring
Part
1
description
Q’ty
10
24
2
Screw (M6 x 16)
2
Spring Washer (#6)
Oil Drain Plug
O-Ring (13.2 x 2.65)
Back Cover
3
4
3
V-Compaction Ring
Pump Body
5
1
6
Seal
1
O-Ring (4 x 2.65)
Check Valve Core
Check Valve Spring
O-Ring (12.5 x 1.8)
Outlet Connector
Screw Jacket
7
Cover
1
8
O-Ring (47.5 x 1.8)
Bolt (M8 x 16)
Spring Washer (#8)
Gasket (#8)
1
9
1
10
11
12
13
14
15
16
17
18
19
20
21
22
5
1
Bearing (304)
Housing
1
Nut
1
Filter
Pin
3
Inlet Connector
Plastic Gasket
Thermal Protection
Plunger
Plunger
3
Oil Seal
3
Water Block Ring
Connecting Rod
Crank Shaft
3
3
IMPORtANt:
When ordering Pump parts,
make sure to specify
“PUMP”
and the part number.
(i.e., “PUMP” Part #1, Screw)
1
Bearing (NK140/20)
Retaining Ring (#40)
Seal Ring (38 x 58 x 8)
1
1
1
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PUMP ASSEMbLY dIAGRAM
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ENGINE PARtS LISt
Part
1
description
Starter Handle
Qty.
1
Part
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
description
Carburetor Packing
Qty.
1
2
Flange Bolt (M6 x 8)
Engine Switch
3
Carburetor Assy.
Choke
1
3
1
1
4
Fan Cover
1
Pembersih Udara Packing
Flange Nut (M6)
Pembersih Udara Case
Flange Bolt (M6 x 20)
Pembersih Udara Seal
Wing Nut (M6)
2
5
Flange Bolt (M6 x 12)
Shroud
12
1
5
6
1
7
Starter Pulley
1
1
8
Cooling Fan
1
1
9
Flange Nut (M16)
Wire Harness Clip
Flywheel
1
2
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
1
Drain Lug Washer
Pembersih Udara Element
Pembersih Udara Separator
Pembersih Udara Cover
Head Cover Bolt
Head Cover Washer
Head Cover
2
1
1
Oil Seal (35 x 52 x 8)
Crank Case Assy.
Drain Plug
2
1
1
1
2
1
Amplifier
1
1
Drain Lug Washer
Wire Clip
2
1
1
Exhaust Pipe
1
Flange Bolt (M6 x 25)
Ignition Coil Assy.
Grommet Cord
2
Flange Bolt (M10 x 80)
Breather Tube
4
1
1
1
Cylinder Head
1
Cord Stop Switch
Oil Seal (8 x 14 x 5)
Radial Ball Bearing (6202)
Governor Arm Shaft
Lock Pin (10mm)
Washer (8.2 x 17 x 0.8)
Flange Nut (M10)
O-Ring (14mm)
Oil Level Switch Assy.
Balancer Weight
Crank Shaft
1
Head Bolt (M8 x 34)
Spark Plug
2
1
1
2
Cam Shaft Assy.
Valve Lifter
1
1
2
1
Intake Valve
1
1
Exhaust Valve
1
1
Push Rod
2
1
Valve Spring Seat
Valve Spring
1
1
2
1
Intake Valve Spring Retainer
Push Rod Guide Plate
Pivot Bolt
1
1
1
Key
1
2
Radial Ball Bearing (6207)
Cylinder Head Gasket
Dowel Pin (12 x 20)
Head Bolt (8 x 111)
Insulator Packing
Carburetor Insulator
2
Valve Rotator
1
1
Exhaust Valve Spring Retainer
Valve Rocker Arm
Valve Rocker Arm Nut
Pivot Adjusting Nut
Flange Nut (M8)
1
2
2
2
2
1
2
1
6
IMPORtANt:
When ordering Engine parts,
make sure to specify
“ENGINE”
IMPORtANt:
When ordering Engine parts,
make sure to specify
“ENGINE”
and the part number.
and the part number.
(i.e., “ENGINE” Part #1, Starter Recoil)
(i.e., “ENGINE” Part #1, Starter Recoil)
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Part
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
description
Exhaust Pipe Gasket
Qty.
Part
94
description
Qty.
1
1
1
1
1
1
5
7
1
1
1
2
1
1
2
1
1
Piston
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
Exhaust Pipe
95
Connecting Rod Assy.
Throttle Assy.
Muffler Stay
96
Spark Arrester
Muffler
97
Governor Spring
Throttle Return Spring
Governor Arm Bolt
Governor Arm
98
Muffler Guard
Tapping Screw (M5 x 8)
Flange Bolt (M8 x 40)
Oil Cap
99
100
101
102
103
104
105
106
107
108
109
Fuel Tank
Flange Bolt (M8 x 25)
Rubber Supporter
Fuel Valve
Crank Case Cover
Case Cover Packing
Dowel Pin (8 x 12)
Dipstick
Outlet Pipe (4.5 x 235)
Fuel Tank Joint
Governor Kit
Fuel Tank Rubber Joint
Fuel Tank Filter
Piston Pin Clip
Piston Pin
Fuel Tank Cap
Pistion Ring Set Assy.
IMPORtANt:
When ordering Engine parts,
make sure to specify
“ENGINE”
IMPORtANt:
When ordering Engine parts,
make sure to specify
“ENGINE”
and the part number.
(i.e., “ENGINE” Part #1, Starter Recoil)
and the part number.
(i.e., “ENGINE” Part #1, Starter Recoil)
SKU 97005
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ENGINE ASSEMbLY dIAGRAM
SKU 97005
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FRAME, LANcE, HOSE, WHEEL PARtS LISt & ASSEMbLY dIAGRAM
SKU 97005
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Manufacturer’s Warranty coverage
90 dAY WARRANtY
The 1995 and later engines are warranted for two (2) years.
If any emission-related part on your engine is defective, the part
will be repaired or replaced by HFT.
Harbor Freight Tools Co. makes every effort to assure
that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free
from defects in materials and workmanship for the period of 90
days from the date of purchase. This warranty does not apply to
damage due directly or indirectly, to misuse, abuse, negligence
or accidents, repairs or alterations outside our facilities, criminal
activity, improper installation, normal wear and tear, or to lack of
maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or
consequential damages arising from the use of our product.
Some states do not allow the exclusion or limitation of incidental
or consequential damages, so the above limitation of exclusion
may not apply to you. This warranty is expressly in lieu of all
other warranties, express or implied, including the warranties of
merchantability and fitness.
Harbor Freight tools Emission control defects
Warranty coverage
Engines are warranted for a period of two (2) years relative to
emission control parts defects, subject to the provisions set forth
below. If any emission related part on your engine is defective, the
part will be repaired or replaced by HFT.
Owner’s Warranty Responsibilities
• As the engine owner, you are responsible for the performance
of the required maintenance listed in your Owner’s Manual.
HFT recommends that you retain all receipts covering
maintenance on your engine, but HFT cannot deny warranty
solely for the lack of receipts or for your failure to ensure the
performance of all scheduled maintenance.
To take advantage of this warranty, the product or
part must be returned to us with transportation charges prepaid.
Proof of purchase date and an explanation of the complaint must
accompany the merchandise. If our inspection verifies the defect,
we will either repair or replace the product at our election or we
may elect to refund the purchase price if we cannot readily and
quickly provide you with a replacement. We will return repaired
products at our expense, but if we determine there is no defect,
or that the defect resulted from causes not within the scope of our
warranty, then you must bear the cost of returning the product.
• As the engine owner, you should, however, be aware that
HFT may deny you warranty coverage if your engine or a part
has failed due to abuse, neglect, improper maintenance, or
unapproved modifications.
• You are responsible for shipping your engine to a HFT
warranty station as soon as a problem exists. Contact the
HFT Customer Service department at the number below to
make shipping arrangements. The warranty repairs should
be completed in a reasonable amount of time, not to exceed
30 days.
If you have any questions regarding your warranty rights
and responsibilities, you should contact the Harbor Freight Tools
Customer Service Department at 1-800-444-3353.
This warranty gives you specific legal rights and you may
also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA
93011 • (800) 444-3353
Harbor Freight tools Emission control defects
Warranty Provisions
1. Length of coverage
HFT warrants to a first retail purchaser and each subsequent
purchaser that the engine is free from defects in materials
and workmanship that cause the failure of warranted parts
for a period of two (2) years after the date of delivery to the
first retail purchaser.
EMISSION cONtROL
SYStEM WARRANtY
california and United States Emission control
defects Warranty Statement
2. No charge Repair or Replacement
Repair or replacement of any warranted part will be performed
at no charge to the owner if the work is performed through a
warranty station authorized by HFT. For emissions warranty
service, contact the HFT Customer Service Department at
1-800-444-3353.
The California Air Resources Board (herein CARB), the
United States Environmental Protection Agency (herein EPA),
and Harbor Freight Tools (herein HFT) are pleased to explain the
emission control system warranty on your 1995 and later Small
Off-Road Engine (herein engine). In California, the engine must
be designed, built and equipped to meet the State’s stringent anti-
smog standards. Elsewhere within the United States, new off-road,
spark-ignition engines certified for model year 1997 and later, must
meet similar standards set forth by the EPA. HFT must warrant
the emission control system on your engine for the periods of time
described below, provided there has been no abuse, neglect or
improper maintenance of your engine.
3. consequential damages coverage
Coverage under this warranty shall also extend to the failure
of any engine components caused by the failure of any
warranted part while it is still covered under this warranty.
Your emission control system may include parts such as the
carburetor or fuel-injection system, and the ignition system. Also
included may be hoses, belts, connectors and other emission-
related assemblies.
Where a warrantable condition exists, HFT will repair your
engine at no cost to you including diagnosis, parts and labor.
REV 11h
SKU 97005
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4. coverage Exclusions
Record Product’s Serial Number Here:
Warranty claims shall be filed in accordance with the
provisions of the HFT warranty policy explained in the box
at the top of the previous page. HFT shall not be liable for
any loss of use of the engine, for any alternative usage,
for any damage to goods, loss of time, or inconvenience.
Warranty coverage shall also be excluded for any part which
fails, malfunctions, or is damaged due to failure to follow
the maintenance and operating instructions set forth in the
Owner’s Manual including, but not limited to:
_______________________________
Note:If product has no serial number, record
month and year of purchase instead.
Note:Some parts are listed and shown for
illustration purposes only, and are not
available individually as replacement parts.
a) Use of parts which are not authorized by HFT
b) Improper installation, adjustment or repair of the engine
or of any warranted part unless performed by an
authorized warranty center
c) Failure to follow recommendations on fuel use contained
in the Owner’s Manual
d) Improper or inadequate maintenance of any warranted
parts
e) Repairs performed outside of the authorized warranty
service dealers
f)
Alterations by changing, adding to or removing parts
from the engine.
5. Service and Maintenance
Component parts which are not scheduled for replacement
as required maintenance or are scheduled only for regular
inspection to the effect of “repair or replace as necessary”
are warranted for the warranty period. Any warranted part
which is scheduled for replacement as required maintenance
is warranted for the period of time up to the first scheduled
replacement point for that part. Any replacement part,
provided it is equivalent in durability and performance,
may be used in performance of maintenance or repairs.
The owner is responsible for commissioning a qualified
technician/mechanic to perform all required maintenance,
as outlined in the Inspection, Cleaning, and Maintenance
section in this manual.
6. Warranted Parts
1) Fuel Metering System
i)
Carburetor and its internal parts.
ii) Fuel pump (if so equipped).
iii) Cold start enrichment system.
2) Air Induction System
i)
Intake pipe/manifold.
ii) Air cleaner.
3) Ignition System
i)
Spark plug.
ii) Magneto ignition system.
4) catalyst System (if so equipped)
i)
Exhaust pipe stud.
ii) Muffler.
iii) Catalytic converter (if so equipped).
5) Miscellaneous Items Used in Above Systems
i)
Vacuum, temperature and time sensitive valves
and switches.
ii) Hoses, belts, connectors, and assemblies.
SKU 97005
For technical questions, please call 1-800-444-3353.
Page 27
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